Special measuring devices & Gaging Masters
Exhibitor
ALFING CORPORATION
Our core competency is the development and manufacture of special measuring devices for the following workpiece categories:
constant velocity joints
transmission parts
axel and steering parts
engine parts
wheels/rims
aluminum parts
Our product range starts with manual measuring stations and includes fully automated measuring machines. The integration of different sensors and components enables solutions for very complex measuring and inspection tasks. This is why we are experts when it comes to tactile, pneumatic and optical measuring systems as well as hardness, crack and surface testing. Weighing technology, labeling and sorting are also components of our comprehensive systems. Their robustness guarantees good functionality and measuring accuracy even in a harsh manufacturing environment. This enables our customers to very accurately assess their manufacturing process – even for critical components – and therefore obtain a high level of productivity. As an independent company, we use the best possible components. New tasks can be implemented quickly, cost-effectively and reliably by using tried and tested modules and components. The measurement of all the linear measures (height, thickness, groove and web width), form (concentricity, parallelism and angle) and position tolerances ( dimension between axes, drilling position and symmetry) are the central tasks of our measuring systems.
Measuring Automaton for Bevel Drive Pinion Brief description • measuring automaton post process Measuring task • measurement of diameters, lengths, run -out tolerances (radial run - outs) Technology • tactile • dynamic Tolerances • Ø tolerance = 11µm Special features • loading/unloading: with an integrated handling • changeover: manual, in 5 min • identification of the types of workpieces • nok - classification
Measuring Automaton for Bevel Drive Pinion Brief description • measuring automaton post process Measuring task • measurement of diameters, lengths, run -out tolerances (radial run - outs) Technology • tactile • dynamic Tolerances • Ø tolerance = 11µm Special features • loading/unloading: with an integrated handling • changeover: manual, in 5 min • identification of the types of workpieces • nok - classification
Measuring Automaton for Drive Shaft Brief description • measuring automaton for 100% check Measuring task • measurement of lengths, run -out tolerances (radial run -outs), hardness (evaluation attributive: hardened/not hardened), surface (evaluation attributive: blasted/not blasted) Technology • tactile as well as contactless, magnet -inductive (hardness) and optical (surface) • dynamic Special features • cycle time: 16 s • loading/unloading: on a conveyor supplied by the customer • calibration: automatic • changeover: without changeover • control system: PLC control • identification of the types of workpieces • mix mode for 10 different types of workpieces
Measuring System for Output Shaft Brief description • measuring system for sample check resp. for 100% check Measuring task • measurement of diameters, lenghts, tooth pitch, two -ball dimension, parallelism, coaxiality, run -out tolerances (radial run -outs, axial run - outs), form tolerances (cylindric form) evaluation according to DIN Technology • tactile • dynamic Tolerances • cylindric form 5µm Special features • cycle time: 30-80 s depending on the measuring program • loading/unloading and calibration: manual • changeover: without changeover for multiple workpieces • control system: PC control • 4 different measuring devices/operations combined • flexibility: additional workpieces (rotationally symmetric) freely programmable
Measuring Automaton for V6 - Crankshaft Brief description • measuring automation post -process Measuring task • measurement of location tolerances (positions) pin bearing/fixing pin Technology • tactile • static Special features • loading/unloading: with a handling supplied by the customer • calibration: automatic • changeover: without changeover (within one group of types) • control system: external control • batch mode for 3 different types of workpieces (mix mode possible) • probe stroke 10 mm for different stroke radii • modular system with a changing frame for the measuring unit for the opportunity of changeover on further types of crankshafts (V8, V12,...)
Measuring Automaton for V6 - Crankshaft Brief description • measuring automation post -process Measuring task • measurement of location tolerances (positions) pin bearing/fixing pin Technology • tactile • static Special features • loading/unloading: with a handling supplied by the customer • calibration: automatic • changeover: without changeover (within one group of types) • control system: external control • batch mode for 3 different types of workpieces (mix mode possible) • probe stroke 10 mm for different stroke radii • modular system with a changing frame for the measuring unit for the opportunity of changeover on further types of crankshafts (V8, V12,...)